For the 'private recordings' of the sort your correspondent seems to be
describing a 2.5 thou stylus should be OK. These records were one-off [only one], directly
cut, not pressed like commercial records, and were popular for
sending messages home from overseas. Many were
actually of metal rather than shellac. They are copper colored and extremely noisy
no matter what stylus you play them with. They also don't do
ordinary styli a lot of good. They were intended to be played with miniature
thorns or cactus points which wore down quickly to fit the groove.
On the other
hand if the records are
black they are probably 'acetates' (actually a cellulose nitrate
lacquer on an aluminum base). You can identify these by peering through the
center hole and seeing the metal base. The material is quite soft and
damages easily, but a lightweight 2.5 thou stylus should play them OK.
How gramophone records are made:
The manufacturer cuts a groove in a blank record with a stylus in a
cutting-head that vibrates laterally. For commercial
issues, the record maker electroplates the cut record and eventually produces a metal negative from which
he can press a
large number of records. However, for these personal records, he just issues the
original
cutting. The metal ones are an oddity, and I don't know how easy
it was to cut them: certainly the results are quite poor and noisy. Early
records were cut in beeswax (which you could electroplate but couldn't play
as it was very soft): 'acetates' as I described were introduced from 1935
and are used even today as the first stage in producing LPs. They can be
played with a lightweight stylus, though they are fairly soft and so wear
out easily.